FREIBURG, Germany /PRNewswire/ -- Micronas, a leading supplier of innovative application-specific IC systems for automotive and consumer electronics, announced two new members of its varioHAL family of fully integrated Hall-effect sensors, with digital interfaces enabling robust and reliable data transfer in harsh automotive environments. The HAL 2830 and HAL 2850 include a microcontroller, temperature sensor, advanced on-chip compensation, and digital output format. The HAL 2850 features a pulse-width modulated (PWM) interface, and the HAL 2830 has a SENT interface, used particularly for low-cost automotive sensors in high-noise environments.
Electrical noise—static—is severe in automotive applications, especially under the hood. An accurate sensor is of little use if its output does not reach the microcontroller accurately. Because electrical noise primarily affects the amplitude of a signal, one way to ensure accurate results is to use the width of the signal to represent the value being measured. The HAL 2850 uses pulse-width modulation. This pulse is sent to the system microcontroller, and its width is measured with a counter-timer module, a common feature of virtually all microcontroller designs. Variations in amplitude due to noise are ignored.
The HAL 2850 can be programmed to send pulses as slow as 30 per second or as fast as 2000 per second. This wide range allows the system designer to tailor it to the system needs. A slower update rate may suffice for slowly changing variables, such as temperature, and reduces the overall load on the microcontroller. A faster rate may be required for fast-changing variables, such as pressure.
The HAL 2830 takes this a step further. It uses the SAE J2716 SENT standard to transmit sensor information, again using the time between pulse edges to represent the sensor value. SENT improves on traditional PWM techniques by providing a reference calibration pulse at the beginning of the signal and a checksum at the end to detect errors. The HAL 2830 also includes a sensor-status signal, as well as the measured value. SENT can replace lower-resolution methods using 10-bit A/D converters and PWM techniques and provides a simpler, low-cost alternative to digital buses, such as CAN or LIN. SENT is used particularly for low-cost automotive sensors in high-noise environments.
Both the HAL 2850 and HAL 2830 offer 12-bit accuracy. The increased accuracy helps designers manage powertrain applications more precisely, thus reducing pollution and improving fuel economy. Internally, both devices are fully digital and can be programmed with a 12-bit customer serial number. The devices have industry-standard open-drain outputs but offer slew-rate control on these to reduce electromagnetic interference problems. In addition, the HAL 2830 offers a temperature measurement capability.
"The HAL 2830 and HAL 2850 combine the advantages of Hall-effect sensors with proven digital error-correction and compensation techniques, and now we have added high-reliability signal transmission methods," says Peter Zimmermann, Market Manager Automotive at Micronas. "Putting it all on one chip creates a low-cost, high-accuracy solution that will help meet the next-generation needs for powertrain applications, such as engine management and steering torque."
The HAL 2830 and HAL 2850 sensors are produced in a submicron CMOS technology already, well proven in automotive applications. Like all members of the varioHAL family, the HAL 2830 and the HAL 2850 feature a temperature-compensated Hall-plate, with spinning-current offset compensation, an A/D converter for the Hall-plate, and an A/D converter for the temperature sensor. The temperature compensation uses an advanced second-order algorithm and can be calibrated by the user in-system for greater overall accuracy. All processing is done digitally via a RISC processor and an EEPROM memory with redundancy and a lock function for the calibration data. The devices have protection circuits on all pins. In addition, for high-volume applications customers can develop their own firmware variant according to the desired behavior of the device.
Along with the HAL 2830 and HAL 2850, Micronas offers an easy-to-use application kit containing a programmer board, LabVIEW programming software, and the necessary source code. Key application variables such as sample rate, magnetic field range, sensitivity, offset, and the temperature coefficients of sensitivity and offset can be adjusted by programming the nonvolatile memory. Programming is done via BiPhase-M telegrams. The sensor is programmed through its output pin; no additional programming pin is needed.
The HAL 2830 and HAL 2850 are offered in a TO-92UT package rated for use from –40°C to 170°C. Pricing and availability vary with model.
Micronas, a semiconductor designer and manufacturer with worldwide operations, is a leading supplier of cutting-edge IC and sensor systems for consumer and automotive electronics. As a market leader in innovative global TV systems, Micronas leverages its expertise into new markets emerging through the digitization of audio and video content. Micronas also offers a variety of microcontrollers and Hall sensors for automotive and industrial applications, such as car dashboard, body control, and motor management and comfort functions.
Micronas serves all major consumer and automotive electronics customers worldwide, many of them in continuous partnerships seeking joint success. While the holding company is headquartered in Zurich, Switzerland, operational headquarters are based in Freiburg, Germany. Currently, the Micronas Group employs around 2000 people. In 2007 it generated $596 million in sales.